Immersible Transducers Are Used For Sonication In Large Existing Stainless Steel Tanks
AGSONIC generatorsOur robust and powerful generators are available with a choice of standard frequency, frequency sweep or bar frequency modes, offering a wide selection of cavitational intensities to suit different forms of cleaning.A key feature of the generators is our patented frequency sweep, which moves the cavitation bubbles up and down the item to be cleaned at the astonishing rate of one hundred times per second, ensuring that no area gets too much or too little cavitation. With their highly efficient energy transfer, the generators require no forced air cooling, which means that all of their energy goes directly into the transducers.The generators include versions that are totally sealed from harsh environments, either in the atmosphere or as a result of ‘dirty’ power supplies. This ensures uninterrupted performance, even with power spikes of up to 2500 volts.In addition, the standard AGSONIC generators feature ES environmental cooling. This system dispenses with fan assisted forms of cooling which suck in pollution from the outside atmosphere. As a result, there is considerably less risk of generator failure.Finally, each generator has its own, independent output indicator, making it easy to detect and isolate defective performance and to reduce machine down time.
Immersible Ultrasonic Transducer Pack Applications: Fabricated Metal Sub-assemblies, Injection Molded Plastic Parts, Larger Laboratory Glassware/Apparatus, Larger or Multiple Printed Circuit Boards
are used by a wide variety of professionals where cleanliness and safety are of paramount concern. Cleaning Systems and Solutions can be used to meet all your needs for a variety of cleaning applications and industries including Dental/Medical, Industrial, Firearm, Jewelry/Watch/Clock, Maintenance and SCBA/Rescue/Industrial Safety.
Our immersible transducer is custom designed for your particular application and tank size. It can be incorporated into existing tanks of any size and converted it into ultrasonic tank. It is controlled by our unique Pulse Swept Pleasecontact us for specific information on how we can create one for your Immersible Transducer needs.
The range of immersible transducers come in various sizes ultrasonic powers and operating frequencies. We can select the size you need based upon your cleaning requirements and tank size. The immersible ultrasonic transducer systems are portable and can be moved from one tank to another if required. They are most suited to when you have already a tank installed in your production process or we can supply the complete system including the tank.
Immersible ultrasonic transducers are designed for use in new or existing cleaning tanks to improve the speed and effectiveness of rinsing cleaning and other processes. Single or multi- module units can be custom designed for tanks of any size.
Brief Introduction of the immersible ultrasonic transducers:
Immersible ultrasonic transducers are sealed stainless steel enclosures which allow for adding ultrasonics to parts cleaning new tanks or adding onto existing tanks, equipment and systems.
The number and placement of the submersible Transducer Pack
Immersible ultrasonic transducers do not require attachment to the tank (other than to hold them in position) to function efficiently. As a result, transducers can be moved from tank to tank and positioned as required for special applications when needed. Various mounting options are shown below.
Immersible transducer Types:
Bottom Monunted -over Top Junction Box
Bottom Mounted with dual Bulkhead
Bottom Mounted With single Bulkhead
Bottom Mounted With Over The Top Pipe
Side Mounted With Over the Top Pipe
Side Mounted With Bulkhead Thru Side Wall
Mounting may be either wall or bottom mounted, depending on the application. The units are shipped fully assembled and require only simple insertion into the tank prior to operation.
20khz Ultrasonic Transducer Specifications:
| Model | Material | Transducers | Estimated volume | Box size | Cable lead-out | Ultrasonic frequency | Ultrasonic power |
| (mm) | (pcs) | (L) | (mm) | (kHz) | (W) | ||
| TZ-1003 | SUS304/SUS316L | 3 | 15 | 250x150x100 | Rigid tube/ Flexible tube | 20/40 | 150 |
| TZ-1006 | 6 | 30 | 305x250x100 | 300 | |||
| TZ-1012 | 12 | 60 | 355x250x100 | 600 | |||
| TZ-1018 | 18 | 90 | 406x305x100 | 900 | |||
| TZ-1024 | 24 | 120 | 500x355x100 | 1200 | |||
| TZ-1030 | 30 | 150 | 550x406x100 | 1500 | |||
| TZ-1036 | 36 | 180 | 500x460x100 | 1800 |
Deep cleaning ultrasonic immersible transducers give you the ability to add the ultrasonic advantage to your existing cleaning application. We bond and wire the immersible transducer inside a durable stainless steel container, and seal it with a stainless steel lid. This gives you the ability to "drop-in" transducers to an existing tank or application.
· Heavy duty 316L stainless steel- to insure long life and performance
· Installation hardware included- to insure ease of installation
· Heli-arc welded
· Pressure tested
Enhance the cleaning power of your existing tank with AGSONIC Submersible Ultrasonic Cleaning Systems
For customers who would like to improve the cleaning power of their existing tank by installing an ultrasonic cleaning device, AGSONIC's submersible system may be the most economical and efficient choice on the market.
However, before buying a submersible system, please consider the tank you already have and its material of construction.
Technical Specifications
Ultrasonic transducer elements sealed in a liquid-tight housing are an option to transducer elements permanently bonded to the side or bottom of a cleaning tank. The major benefits of immersible ultrasonic transducers are that they are easy to service and can be added to existing equipment, often without extensive tank modifications. Ultrasonics unique technology is offered in the immersible transducer format. This includes standard individual frequencies from 28 kHz to 120 kHz as well as multiple frequencies in a single or multiple units.
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Supply high quality product
Provide OEM&ODM service
One Year Warranty
24/7 response.
Technical support for all time.
Professional suggestion for your cleaning job.
Full inspection for every product we made.
AG SONIC technology limited is a collection of ultrasound technology research, ultrasonic product development, production, sales and technical services in a body's national high-tech enterprises. We have our own R&D department with the factory in Songgang, Shenzhen. Our engineers are engaged in the filed for more than 20 years, so we have our own improved PCB design for stable and durable industrial use. Not only standard ultrasonic cleaner, but also any non-standard can be designed by engineer.
Product offered:
Household ultrasonic cleaner
Tabletop ultrasonic cleaner (mechanical series, digital series, power adjustable series)
Industrial standard ultrasonic cleaning machine
Customized ultrasonic cleaning machine
Service offered:
ODM/OEM
If you have good idea of ultrasonic applications, we can help you to make it come true
Our Market:
We sell ultrasonic machines to worldwide countries, and our professional team will offer you the best after-sales service. We believe after-service is as important as quality and price.
Our faith:
Only action can make the goal come true!
For effective cleaning the ultrasonic cleaning machine must use the right of cleaning chemistry,operate at the right temperature and use the correct frequency, the part to be cleaned the contaminant to be removed and the degree of soil, determine this, our years of experience advising manufacturing and maintenance clients on the right process for their cleaning needs help us identify the exact product combo that you need, just send AG SONIC email or call us, and we’ll guide you to the right solution quickly
Ultrasonic technology uses absolutely no harmful chemicals.
No fumes. No strong odors. No dangerous or expensive chemical disposal. Reduced risk.
The technology is remarkable, but the process is easy. More efficient and effective than chemical processes, the
machines are as simple to use as a dishwasher, with no hand labor or supervision necessary.
How do ultrasonic machines work?
Ultrasonic tanks generate high frequency sound waves through the use of transducers and electronic ultrasonic wave generators. Typical transducers are made from piezoelectric crystals which convert electrical energy into mechanical / sound wave energy because piezoelectric crystals change geometric size when electrical voltage is applied.
How are ultrasonic waves produced?
When high frequency sound waves are passed through a cleaning fluid such as water with a suitable detergent additive, many millions of microscopic bubbles form and collapse. These bubbles are the result of the stretch and compress phrases of the sound waves within the fluid, the whole process is known as cavitation. Micro-bubbles will implode under the mechanical action of ultrasonic waves and a large amount of energy will be released and the local temperature will increase. The bubbles are forced into crevices where the fluid can penetrate between the contamination and the workpiece and leaving it totally clean and free of hidden soils.
The different ultrasonic frequencies
25 KHz - The most powerful frequency to remove strong pollution. Do NOT use on mirror polish surfaces and sensitive materials like glass, aluminum...
40 KHz - Standard frequency which can be compatible on a wide range of material and for removing a lot of pollution.
80 kHz - This frequency is used to clean parts with complex geometry. Cavitation bubbles can go into small holes to remove the pollution.
120 kHz and Megasonic - Main application in precision optics to clean very sensitive parts like wafers. The power of cavitation is low so these frequencies are used on clean parts to remove dust in final cleaning.
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